Bespoke Cable Assembly in the UK

We provide bespoke cable assembly services with a focus on small to medium batch production with short lead times. Our 50 years of experience enable us to find the best solution to your needs. Our purpose-built, well equipped factory and expert team allows us to deliver consistently excellent quality assemblies at good prices. We serve a wide range of industries, including the food processing and land, sea, and air sectors.

Custom cabling solutions 

We specialise in custom cable assemblies, harnesses, and looms, delivering solutions to precisely match your needs. Whether you require a single unit or thousands, and regardless of cable length, we can deliver. We offer a wide range of termination options, including leaded or lead-free solder, IDC, and crimp connections. 

Cost-effective RF and COAX cable production 

Our programmable coaxial cable preparation machine enables us to produce RF and COAX cables cost-effectively, with high standards of precision and efficiency. 

Quality and Compliance 

We adhere to IPC 620 standards, overseen by our in-house trainer, and utilise advanced Cirris automated testers to ensure reliability and performance. 

The best solution

Get in touch today to find the best solution to your bespoke cable assembly requirements.

We work to your design, or help you specify it.

We can work to your design, or we can produce drawings/loom boards for you.  We have years of experience in designing the simplest and most cost-effective solutions.  You are welcome to talk directly to our Production Engineer.  Please do get in touch for a conversation about how we can help.

Why our clients choose us:

  • 100% testing with Cirris testers for both point to point and insulation strength
  • We can provide a sample for approval before production starts
  • We are happy to answer questions and give advice
  • Quick turn-round and competitive prices
  • A flexible service, shaped to meet your needs
  • All cabling work done to IPC 620

Connectors

We can fit all types of connectors including:

  • MIL5015, MIL38999 from several manufacturers & other circular styles
  • Push pull connectors; ODU, Lemo, Fischer
  • D types, DIN, Mini DIN, Micro D, Hirose, Jack and other AV connectors
  • RJ45, USB, CAT5/6 and other data connectors
  • BNC and all standard RF connectors
  • Molex KK, ribbon cables, and other crimp Board to cable connectors
  • Harting, ILME, IEC320 and other power connectors
  • Standard spade, ring terminal and other crimps in various wire sizes.

IPC 620

All our cabling work is done to IPC 620 standard. It helps us achieve operational excellence, and ensures we always deliver quality assemblies to our clients.

IPC 620 is a joint project of IPC (Institute of Printed Circuits) and WHMA (Wire Harness Manufacturers Association). The standard describes materials, methods, tests and acceptability criteria.  It is the industry-consensus standard used to define quality.

Cirris Cable Testers

We use Cirris cable testers to ensure the quality of our work.  We believe they are the best cable testers available. They have been producing state of the art automated testers for more than 35 years. 

Our investment in the best testing equipment is also an investment in your satisfaction and success, ensuring that every cable assembly we deliver exceeds expectations and supports the success of your business. With us you know every assembly we deliver has been rigorously tested for continuity, insulation, and functionality.

Cirris testers are designed to be user-friendly and integrate efficiently into production lines. This translates into faster turnarounds for your orders, and cost savings which are reflected in our competitive pricing. They are also very versatile, which means that we can verify complex cable assemblies both thoroughly and quickly.

 

Simply call us for a chat about how we can help.

UK Custom Cable Assembly

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